CompleteCNG™ - Clean Energy Compression

A Complete Quick-Deploy CNG Fueling Station

CompleteCNG™ packages with proven CleanCNG™ technology into a portable solution with configurable plug-and-play installation.

Each package features one or two Clean Energy Compression compressors, up to 150hp (112kW) electric drive motors, gas priority panel, buffer storage, and non-hazardous electrical controls in an integrated skid. Optional on-skid gas dryer and dispenser modules are available. The self-contained system has a similar footprint to a standard built-in station and requires minimal on-site construction, making it fast to install and easy to relocate. Clean Energy Compression designers and engineers have responded to the needs of the market to deliver a comprehensive, sustainable CNG fueling system with minimal environmental impact.

ADVANTAGES

Features

Specifications

Safety and Environmental

CompleteCNG™ Advantages

Quick, Easy Deployment & Re-Deployment

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Reduced Onsite Construction & Installation Expense

Low Oil Carry Over. Non-Lubricated Compression Means Less Equipment & Vehicle Maintenance

Highly Standardized Designs Offer Simpler Ordering and Engineering

Essential Features

CompleteCNG includes compressors, MCC, priority panel, buffer storage and optional gas dryer and on-skid dispenser modules
Semi-permanent mounting including concrete, asphalt, and prepared gravel
Compact integrated footprint that features all major systems required to dry, compress, and dispense natural gas on one skid
Versatile on-skid and off-skid dispensing solutions for growing fleets
Additional space provided for 3rd party fire and security
panel in the Motor Control Center (MCC)
Redundancy of twin compressors can be operated independently of each other
Vibration isolation pads reduce vibration transmission to the ground

Standard Compressor Technical Specifications – CleanCNG North America

CONFIGURATION		TWIN COMPRESSORS (OR SINGLE OPTION)
STAGES OF COMPRESSION		4 OR 5
SKID FOOTPRINT (CONTACT AREA BETWEEN SKID & CONCRETE)		2260 FT2 (210 M2)
ENCLOSURE DIMENSIONS		26’8”L X 8’6”W X 10’3”H (8.1M L X 2.6M W X 3M H)
WEIGHT		36,500 – 38,000 LBS (16550-17200 KG)
GAS LINE CONNECTIONS
	INLET	4X 3/8” (1CM) TUBE FOR ON-SKID DISPENSER MODULES
	DISCHARGE	4X ¾” (2CM) TUBE (DISPENSER, FAST FILL POSTS, TIME FILL POSTS, BUFFER STORAGE
	OFF-SKID ESD	¼” (0.6CM) TUBE FOR OFF-SKID EMERGENCY
SKID ELECTRICAL CLASSIFICATION		CLASS 1 DIVISION 2, GROUP D (WITH C1D1 INTERIOR SKID LIGHTING)
MCC PANEL ELECTRICAL CLASSIFICATION		NON-HAZARDOUS
MCC PANEL LOCATION		ON-SKID
MAIN MOTOR POWER		150HP (112KW), 100HP (75KW)
HIGH VOLTAGE ELECTRICAL SUPPLY		480 & 575 VAC, 3 PHASE, 60 HZ
ON- SKID PRIORITY PANEL		1-LINE 3-PRIORITY STANDARD (OFF-SKID DISPENSER, ON/OFF-SKID TIME FILL, ON/OFF-SKID BUFFER STORAGE) OPTIONAL ADDED 4TH PRIORITY (ON/OFF-SKID FAST FILL PRIORITY)
ON-SKID BUFFER/STORAGE VOLUME		168 LITRES (44 GALLONS)
CODE COMPLIANCE		ASME B31.3 & SEC VIII, DIV. 1, NFPA 52/70, UL, CSA
DISCHARGE PRESSURE		310BAR (4500 PSIG)
STANDARD FLOW RANGE		PER COMPRESSOR BLOCK
SCFM		72-429
DGE/H		30-181
NM³/H		116-689
SM³/H		122-727
INLET PRESSURE RANGE		0.3-10BAR (5-100 PSIG)
FLOW RATE REFERENCE		SCFM @ 14.7PSIA, 60 F (SM3/HR @ 101.3KPA, 15.6 C)
ELEVATION RANGE		SCFM @ 14.7PSIA, 60 F (SM3/HR @ 101.3KPA, 15.6 C)
AMBIENT RANGE	STANDARD	-20°F – 113 F /-29°C – 45°C
	COLD WEATHER PACKAGE	-40°F – 113 F / -40°C – 45°C

OPTIONS:

Cold Weather Package (-40°F/-40°C Rating)
On-Skid Gas Dryer
Priority Panel Upgrade (Fast Fill Line)
Priority Panel Flow Meters (Total and/or Fast Fill)
On-Skid Time Fill Dispenser Modules (Up to 4 Modules with 2 Hoses per Module)
On-Skid Fast Fill Dispenser Module (1 Module with 1 Hose)
Single Compressor (Expandable to Twin at Later Date)
Wireless Communications Package
On Board 120V AC Power (5KVA)
Compressor Status Beacons
Exterior Flood Lights

Safety

Compressor enclosure rated as Class 1, Div. 2, with gas detection, ventilation and lighting and Group D electrical classification
Exterior Motor Control Center (MCC) area rated as non-hazardous
Signal lights to indicate compressor status and alarm state in event of gas leaks or Emergency Shutdown Device (ESD) alarm activation.
MCC connections available for site fire detection cameras and communication hardware
Can be equipped for phone, pager, or internet based monitoring

Environmental

The CompleteCNG™ has two layers of environmental containment to prevent soil contamination
Non-lubricated compressors cut out the waste, cost, and negative environmental issues of additional filters, auto oil drain systems and supplementary oil tanks. Only 5 parts-per-million or less vs. 100 PPM or more
Our clean technology prevents costly, troublesome oil accumulation in heat exchangers, storage vessels, and vehicle systems. This ensures lower operating costs, increased station profitability, and happier customers

Equipment