A Complete Quick-Deploy CNG Fueling Station

CompleteCNG™ packages with proven CleanCNG™ technology into a portable solution with configurable plug-and-play installation.

Each package features one or two Clean Energy Compression compressors, up to 150hp (112kW) electric drive motors, gas priority panel, buffer storage, and non-hazardous electrical controls in an integrated skid. Optional on-skid gas dryer and dispenser modules are available. The self-contained system has a similar footprint to a standard built-in station and requires minimal on-site construction, making it fast to install and easy to relocate. Clean Energy Compression designers and engineers have responded to the needs of the market to deliver a comprehensive, sustainable CNG fueling system with minimal environmental impact.

ADVANTAGES
Features
Specifications
Safety and Environmental

CompleteCNG™ Advantages

 

Quick, Easy Deployment & Re-Deployment

Cost-Savings-Benefit-Icon2

Reduced Onsite Construction & Installation Expense

oil

Low Oil Carry Over. Non-Lubricated Compression Means Less Equipment & Vehicle Maintenance

Reliable-CNG-Maintenance-300x299

Highly Standardized Designs Offer Simpler Ordering and Engineering

Essential Features

  • CompleteCNG includes compressors, MCC, priority panel, buffer storage and optional gas dryer and on-skid dispenser modules
  • Semi-permanent mounting including concrete, asphalt, and prepared gravel
  • Compact integrated footprint that features all major systems required to dry, compress, and dispense natural gas on one skid
  • Versatile on-skid and off-skid dispensing solutions for growing fleets
  • Additional space provided for 3rd party fire and security
    panel in the Motor Control Center (MCC)
  • Redundancy of twin compressors can be operated independently of each other
  • Vibration isolation pads reduce vibration transmission to the ground

Standard Compressor Technical Specifications – CleanCNG North America

CONFIGURATION TWIN COMPRESSORS (OR SINGLE OPTION)
STAGES OF COMPRESSION 4 OR 5
SKID FOOTPRINT (CONTACT AREA BETWEEN SKID & CONCRETE) 2260 FT2 (210 M2)
ENCLOSURE DIMENSIONS 26’8”L X 8’6”W X 10’3”H (8.1M L X 2.6M W X 3M H)
WEIGHT 36,500 – 38,000 LBS (16550-17200 KG)
GAS LINE CONNECTIONS
INLET 4X 3/8” (1CM) TUBE FOR ON-SKID DISPENSER MODULES
DISCHARGE 4X ¾” (2CM) TUBE (DISPENSER, FAST FILL POSTS, TIME FILL POSTS, BUFFER STORAGE
OFF-SKID ESD ¼” (0.6CM) TUBE FOR OFF-SKID EMERGENCY
SKID ELECTRICAL CLASSIFICATION CLASS 1 DIVISION 2, GROUP D (WITH C1D1 INTERIOR SKID LIGHTING)
MCC PANEL ELECTRICAL CLASSIFICATION NON-HAZARDOUS
MCC PANEL LOCATION ON-SKID
MAIN MOTOR POWER 150HP (112KW), 100HP (75KW)
HIGH VOLTAGE ELECTRICAL SUPPLY 480 & 575 VAC, 3 PHASE, 60 HZ
ON- SKID PRIORITY PANEL 1-LINE 3-PRIORITY STANDARD (OFF-SKID DISPENSER, ON/OFF-SKID TIME FILL, ON/OFF-SKID BUFFER STORAGE) OPTIONAL ADDED 4TH PRIORITY (ON/OFF-SKID FAST FILL PRIORITY)
ON-SKID BUFFER/STORAGE VOLUME 168 LITRES (44 GALLONS)
CODE COMPLIANCE ASME B31.3 & SEC VIII, DIV. 1, NFPA 52/70, UL, CSA
DISCHARGE PRESSURE 310BAR (4500 PSIG)
STANDARD FLOW RANGE PER COMPRESSOR BLOCK
SCFM 72-429
DGE/H 30-181
NM³/H 116-689
SM³/H 122-727
INLET PRESSURE RANGE 0.3-10BAR (5-100 PSIG)
FLOW RATE REFERENCE SCFM @ 14.7PSIA, 60 F (SM3/HR @ 101.3KPA, 15.6 C)
ELEVATION RANGE SCFM @ 14.7PSIA, 60 F (SM3/HR @ 101.3KPA, 15.6 C)
AMBIENT RANGE STANDARD -20°F – 113 F /-29°C – 45°C
COLD WEATHER PACKAGE -40°F – 113 F / -40°C – 45°C

OPTIONS:

  • Cold Weather Package (-40°F/-40°C Rating)
  • On-Skid Gas Dryer
  • Priority Panel Upgrade (Fast Fill Line)
  • Priority Panel Flow Meters (Total and/or Fast Fill)
  • On-Skid Time Fill Dispenser Modules (Up to 4 Modules with 2 Hoses per Module)
  • On-Skid Fast Fill Dispenser Module (1 Module with 1 Hose)
  • Single Compressor (Expandable to Twin at Later Date)
  • Wireless Communications Package
  • On Board 120V AC Power (5KVA)
  • Compressor Status Beacons
  • Exterior Flood Lights

Safety

  • Compressor enclosure rated as Class 1, Div. 2, with gas detection, ventilation and lighting and Group D electrical classification
  • Exterior Motor Control Center (MCC) area rated as non-hazardous
  • Signal lights to indicate compressor status and alarm state in event of gas leaks or Emergency Shutdown Device (ESD) alarm activation.
  • MCC connections available for site fire detection cameras and communication hardware
  • Can be equipped for phone, pager, or internet based monitoring

Environmental

  • The CompleteCNG™ has two layers of environmental containment to prevent soil contamination
  • Non-lubricated compressors cut out the waste, cost, and negative environmental issues of additional filters, auto oil drain systems and supplementary oil tanks. Only 5 parts-per-million or less vs. 100 PPM or more
  • Our clean technology prevents costly, troublesome oil accumulation in heat exchangers, storage vessels, and vehicle systems. This ensures lower operating costs, increased station profitability, and happier customers
back to top